Automatic Roofing Roll Forming Machine Cold Rolled Steel Panel Forming Line

Cassetts Type High-Speed Panel Forming Line

Descrition:

Cassetts Type High - Speed Panel Forming Line

Brief introduction

This cassets type panel forming line has special structure that can produce various panel products for steel sheet in the cold-form industries.It can continuously form the steel sheet into the product according to customer’s requirement and cut to length automatically. This equipment has many advantages with high forming speed,low noise, stable transmission, easy operation, good looking and so on.

Basic Specification of the line

 Each Component Description

1.  10T Hydraulic decoiler+coil car

A) Max loading capacity :10T.

B) Motor power:7.5kw

C) Inner diameter:Φ470mm-Φ620mm,

D) Max coil outer diameter:Φ1800mm

E) Way of expansion:hydraulic inner expansion

F) Superonic sensor to synchronize the speed between the decoiler and roll forming

machine

G) Its function is to put the coil on it.

H) Hydraulic cylinder to drive the coil car up and down,

I) Hydraulic motor to drive movement forwarding or back movement

J) The way of working:the electric motor (7.5kw) drives the decoiler forward and reverse  automatically and hydraulics makes the decoiler tighten and loosen.the sensor can sychronize the speed beween the decoiler and roll forming machines

K) The motor is connected with main shafts by chains

2. Guiding system

It is set in the beginning of the main machine with left-right guiding. It can help the operator to make the sheet in the right direction, left side and right side can be adjusted separately by manual screw structure.

3. Roll forming system

Roll forming system is consist of shared machine frame, transmission parts and 3 sets of roll forming frames and main shafts and so on.

A) Machine frame adopts I beam welding structure and the face is milled to make it leveling.

B) The roller of the roll forming is made of 45#, quenched surface with hard chrome,52--55degrees .the rollers are processed by full CNC precision machines, therefore the rollers has good rigidity.

C) We adopt the wall panel structure welded by steel panel

D) Electrical motor driving, the back/forward roller driven by 1.2"chain, the first and last roller station are driven by gears which can guarantee the speed simultaneously

E) Main shafts material is made by No 45 steel,fine processed ,diameter 75 mm solid

F) It needs 30 forming stations for 63--915 deck machine

G) It needs 24 forming stations for 35--1000 deck machine

H) It needs 24 forming stations for 24.6-760/1000 panel machine

I) Working speed:35m/min

3 Flying shear system with AC servo-motor control

A) The flying shear is consist of AC servo-motor,straight-line rail,sheet pressing unit  and shearing part.

B)We adopt Non-stop flying shear with AC motor control, the motor power is 4.4kw servo-motor ,Yaskawa brand made in Japan .the cutting blade material is Cr12 with quenched treatment, HRC58--62

C) The cutting length tolerance:+/-3mm

D) The power of cutting is provided by hydraulic station,hydraulic power:7.5KW

E) Hydraulic pressure:20Mpa

F) it needs to change the cutting blade from one profile to another profile

C).  12m Stacker

1. Demension:12m

2. Working speed:10--35m/min

3. Stations:8 stations

4. Main motor power:3kw

5. max stacking weight:5T

6. Way of drive:chain drive

D). Hydraulic system

A). Machine adopts separated outside set hydraulic station

B). Main solenoid adopts Taiwan famous brand.

C) Hydraulic power:7.5kw

D) Hydraulic pressure:20Mpa

E) Electrical control system

1. Adopts Siemens PLC control technology which can ensure the automatic producing,PLC is made in Germany

2. The system provides friendly man-machine interface which can set the plate length

And quantity and so on.touch screen brand:winview made in Taiwan,size 132mmx168mm

3. Operation type: manual/auto (manual forward,manual reverse.manual cutting up/down)

4. We adopt Omron Encoder which can calculate the numbers and measure the length according to the customer's requirements.

5. we adopt Yaskawa inverter to control the speed

6; there is emergency stop on the touch panel

7.  There is emergency stop on the location of cutter so that the operator can press it once cutting has problems

8. We will install remote control with a long line that the operator can take it by hands .( forward.reverse and emergency stop)

F)Character of main structure

a,the structure is simple and the appearance of the machine is beautiful because

we adopt the shape-steel structure and process as a whole after welding. it has the

ability of strong loading and stable operation when running the machine.

b．all the components of machine are from brand-famous enterprise so that they

ensure the machine normal function very effectively.

c,we adopt the automatic length-fixed forming and cutting to guarantee the

length to be precise and the finished product clear without deforming .

d: it is very easy to install the equipment and suitable for producing in the factory.

e: the machine has features of low noise and high efficiency.

Applications:

IBR panel

IBR686 roofing tile

IBR sheet

Profile drawing:

Basic specifications

Working Flowchart:(from left to right)

10T hydraulic decoiler → Guiding → Roll forming → flying shear → 12M stacker

Competitive Advantage:

1. We have experienced engineer who engaged in designing the roll forming machines for 10 years

2. We have complete after-sales service system and we guanratee all life of the machines maintaince .

3. We can gurantee in-time delivery and well-done packaging